Underground Jelly Filled Quad Cables

DESCRIPTION

Polyethylene insulated, aluminium screened in the form of wire/strip, galvanized steel tape armoured & PVC jacketed special signaling cable required for Axle counter installations suitable for use in electrified areas.

APPLICATION

Direct burial application

Suitable for use on AC systems (earthed or unearthed) for rated voltage up to and including 1100 volts.

These cables may be used on DC systems for rated voltages up to and including 1500 volts on earth.

FEATURES

Armoured construction

Availability of standard conductor sizes of 0.9 mm diameter.

Available in 4 and 6 quads.

CONSTRUCTION

Conductor - Each conductor consists of a round wire of annealed high conductivity copper.

Insulation - Each conductor is insulated with solid medium/high density polyethylene insulation.

Quadding - Four insulated conductors stranded to form a star quad , two conductors diagonally opposite forming one pair and the remaining two diagonally opposite conductors forming the second pairs of the quad.

Laying Up - The quads are assembled to form a symmetrical core with a right hand lay. Polyethylene strings of required diameter may be used as fillers, if necessary , for proper circular core formation.

Filling and core wrapping - The cable core is fully filled with water resistant compound which is compatible with the polythene insulation of the conductors. The filled cable core is wrapped with at least one helical or longitudional polythene tape.

Poly-Al Laminate Moisture Barrier - Aluminium tape ,coated with polythene on both sides is applied longitudinally over the cable core with a specified overlap. The tape is sealed and bonded to the inner surface of the polythene sheath.

Sheathing - The screened cable core is sheathed with black polythene compound as per BS:6234.

Screening and protection - The cable core with inner sheath is surrounded by a reasonably close fitted screen of Aluminium in the form of wires/strips/welded aluminium tubing. The aluminium screen is wrapped with a single layer of woven tape impregnated with Barium chromate with a specified overlap.

Intermediate sheath - Further protection of screening is provided by extruded PVC sheath over screening.

Armouring -The cable is armoured with two applications of galvanized steel tape each applied helically with a specified gap. The second tape covers the gap left by the first tape.

Jacketing - The armoured cable is finally jacketed with black PVC compound meeting the requirements of specification.

 

Technical Details

Conductor Diameter

Conductor Resistance at 20ºC (Solid or Foam Skin Cable)

Attenuation at 150 KHz.

0.90mm

28 (Each Core) Ohm/Km (Max)

56 (loop) Ohm/Km (Max)

4.40 dB/Km (Max. Avg.)
at 150KHz
2 dB/Km (Max. Avg.)
at 300-3400 Hz

Mutual Capacitance

Capacitance Unbalance

50 +/- 2.5 nF/Km (avg.)
50 +/- 6 nF/Km (individual)

Pair to Pair
300 pF/Km (max.)

Pair to Earth
1500 pF/Km (max. avg.)

Insulation Resistance  5000 mega Ohms / Km (min.)

ELFEXT : 55 dB/Km (min.) at 150 KHz.
67.8 dB/Km (RMS) at 150 KHz.

NEXT : 55 dB (min.) at 150 KHz

Reduction Factor ( Field intensity of 50v to 450v) : 0.10 (Max)
Characteristic impedence
470 +/- 15% Ohms at 0.8KHz
195 +/- 15% Ohms at 5.0 KHz